By | June 2, 2025

How To Avoid Oil Canning

Oil canning is a common problem in metal roofing or siding panels, where the metal surface appears wavy, distorted, or “puckered.” It’s mostly an aesthetic issue but can be frustrating if you want a smooth, clean look.

Here’s how to avoid oil canning in metal panels:

🏗️ How to Avoid Oil Canning

✅ 1. Choose Quality Materials

  • Use high-quality, thicker gauge metal panels that are less prone to flexing.
  • Thicker metals (like 24 or 22 gauge) resist oil canning better than thinner ones.

✅ 2. Proper Panel Design

  • Panels with stiffening ribs or strakes provide extra rigidity and reduce oil canning.
  • Avoid wide, flat panels without any reinforcement.

✅ 3. Correct Panel Installation

  • Follow manufacturer guidelines precisely.
  • Use the right fasteners and spacing.
  • Avoid over-tightening screws—this can warp the panels.
  • Allow for thermal expansion and contraction.

✅ 4. Use a Flat, Stable Substrate

  • Install panels over a flat, level surface.
  • Uneven decking or framing can cause panels to deform.

✅ 5. Avoid Excessive Handling or Bending

  • Minimize bending panels during installation.
  • Use proper tools and techniques to prevent warping.

✅ 6. Control Temperature During Installation

  • Install panels at recommended temperatures.
  • Metal expands/contracts with temperature changes, affecting flatness.

✅ 7. Consider Panel Coatings and Finishes

  • Some coatings help stiffen metal panels and reduce oil canning.
  • Consult your manufacturer about options.

✅ 8. Work with Experienced Installers

  • Skilled professionals understand how to minimize oil canning.
  • Improper installation is a major cause.

🧩 Quick Summary

TipWhy It Helps
Use thicker metal panelsMore rigid, less prone to flexing
Choose panels with ribsAdds structural strength
Follow install guidelinesAvoids warping & stress points
Flat, stable substratePrevents uneven pressure
Avoid over-tighteningPrevents panel distortion
Install at proper tempControls expansion/contraction